Integrity Loop · Asset Integrity Intelligence

Manage the integrity of all your industrial equipment from a single platform.

Integrity Loop automatically turns your inspection reports into histories, dashboards, indicators, due dates and actionable recommendations, for maintenance, quality and management.

Request a demonstration How it works
Why Benefits How it works Features Deployment Pricing FAQ
Tracked equipment
  • Vessels & tanks
  • Piping
  • Pressure equipment
  • Heat exchangers
  • Drying towers
  • Autoclaves
  • Silos & hoppers
  • Filters
  • Sterile tanks
  • Steam generators

Asset integrity management

Why inspection reports alone are no longer enough to manage the integrity of your industrial assets

Every year, industrial sites produce hundreds, sometimes thousands of inspection reports, non-destructive testing (NDT) records, thickness measurements, corrosion reports and maintenance write-ups.

This data is essential for asset integrity management, yet it stays scattered across PDFs, network folders, e-mails and CMMS tools. As a result, finding a critical piece of information, tracking how a defect evolves or preparing a shutdown becomes slow, complex and often dependent on individual know-how.

Without a consolidated view, it becomes hard to compare inspection campaigns, use equipment history, spot degradation trends or make decisions based on reliable data.

Integrity Loop is an asset integrity management software that automatically analyses inspection reports, extracts the technical data and turns it into a structured, historised and easily usable database.

Maintenance, inspection, integrity and engineering teams instantly find the information they need, track how their equipment evolves over time and finally make use of their entire documentary heritage without wading through hundreds of reports.

According to McKinsey, organisations that improve asset management through digital technologies and data analysis can raise asset availability by 5 to 15 % and cut maintenance costs by 18 to 25 %. Integrity Loop supports this by finally making the data from inspection reports usable.

One platform, every role

One platform. Benefits for the whole organisation.

Management, maintenance, inspection, quality and engineering all work from the same reliable data, without searching through hundreds of inspection reports.

Group level

A multi-plant group never has a clear view of the condition of its sites. Lucens gives it one.

  • Operations leadershipArbitrate investment across sites and secure the group’s production.Investment targeted at real risk, and secured production.
  • Engineering leadershipKnow the real condition of the asset base, prioritise by risk, extend service life.A safer asset base, longer service life, fewer critical failures.
  • QualitySpot food-safety risks before the incident and prove control across every site.Food-safety risk under control, every audit faced with evidence.
Plant level

On the ground, every role needs to know the state of its equipment, right now.

  • MaintenanceAnticipate breakdowns by tracking degradation and plan at the right time.Fewer unplanned stops, interventions planned at the right time.
  • QualityIdentify non-conformities and present audit-ready proof of follow-up.Non-conformities caught early, an audit file ready in minutes.
  • ProductionKnow what could stop and deal with it before the incident, to keep the line running.Machine availability protected, output kept on track.

How it works

How Integrity Loop works, step by step.

1ImportAn inspection report, or the folder where they land.
2Automatic extractionThe format is recognised, the data extracted.
3Sovereign AIClassifies items and generates insights, locally.
4Equipment recordCondition, 2D defect map, history.
5SteeringDashboard, priorities and due-date alerts.
0:000:00
Voice-over
Demo · voice-over in FR / EN / ES / DE

The platform

What you steer with Integrity Loop

From inspection to decision: history, indicators, due dates, recommendations and audits brought together in a single platform, for maintenance, quality and management. Tap a feature to see the detail.

Inspection history

Every imported report automatically feeds the history of the asset concerned. On a single record you find all past inspections, their values and their findings, going back up to ten years.

Regulatory due dates

Integrity Loop works out each item’s next due date from its inspection interval. Upcoming inspections and overdue ones surface on their own, so you never discover a missed deadline again.

Inspectors’ recommendations

Every recommendation from a report becomes a tracked action, with its status. At any time you know what has been dealt with, what remains open and what is overdue.

Critical equipment

The platform ranks your assets by criticality and risk level. You focus attention and budget on the equipment that can actually cause a shutdown or an incident.

Defect mapping

Recorded defects are located on each item of equipment, campaign after campaign. You track how they evolve over time and spot the areas degrading before failure.

Indicators (KPIs)

Compliance rate, critical assets, overdue inspections, open recommendations: the key indicators are computed automatically and refresh with every report import.

Year-on-year comparison

Compare measurements year on year for each asset. You track how risk evolves over time and anticipate replacements instead of enduring them.

Multi-site asset base

From group to workshop, consolidate all your sites into one view. Management steers the whole asset base, while each site keeps the detail of its own equipment.

Audit preparation

In a few minutes, gather everything an auditor expects: history, original reports, due dates and recommendations. The file is built on demand, ready to present.

Risk prioritisation

Integrity Loop prioritises actions by criticality and the real condition of each asset. You commit your resources where the impact on safety and production is greatest.

Excel / PDF export

Your data stays yours. Export your histories, indicators and asset lists to Excel or PDF at any time, for your reports and meetings.

Original reports kept

Every value shown stays linked to the report it comes from. In one click you open the source document: traceability is complete, from the figure to its evidence.

Positioning

Integrity Loop vs an EAM or CMMS

Integrity Loop complements your maintenance management. It adds the asset-integrity layer that EAM/CMMS suites do not cover natively, beyond their dedicated modules or extensions.

 
Integrity Loop
EAM / CMMS
Main purpose
Asset integrity, from your inspections
Work orders, inventory, planning
Inspection reports (NDT)
Analysed, structured and historised
Stored as attachments
2D defect map
Yes
No
Degradation tracked over time
Yes, asset by asset
Limited
Time to first value
A few minutes, by import
Long project
Deployment
Local and sovereign
Cloud or heavy server

Integrity Loop coexists with an EAM already in place and feeds it reliable integrity data.

Deployment

Deploy Integrity Loop in minutes.

Choose the deployment mode that fits your organisation. Inspection data stays hosted locally on your own infrastructure.

Download & self-service installation

  • Software download
  • Installation by your IT team
  • Licence activation
  • Documentation included
Request access
  1. Integrity Loop
  2. Download
  3. Installation
  4. Activation
  5. Configuration
  6. Report import
  7. Software live

Remote assisted installation

  • Full installation
  • Licence activation
  • Initial configuration
  • System validation
  • User training
Schedule an installation
Factory
Integrity Loop
  • Inspection reports
  • Local database
  • History
  • Sovereign AI

All data stays on your own infrastructure. No cloud, no data sent over the internet.

Return on investment

Estimate the time your teams get back.

Every inspection report holds valuable information. Integrity Loop makes it searchable and structured: instant search, automatic classification, usable history. This estimate counts only search and structuring time, to stay conservative.

Request a demo

Estimate your gain

…saved on information search
…saved on report structuring
…of operational time recovered / year
…estimated return…

Indicative estimate based only on the time spent searching, classifying and structuring the information from inspection reports. Any gains from audit preparation, maintenance prioritisation or downtime reduction are not included, to keep the estimate conservative.

Your licence

Reveal your price in a few seconds.

Set your asset base and options, then reveal your estimate. From €3,900.00 excl. VAT per year, the price is sized to your asset base; users, sites, reports and history stay unlimited.

Your asset base

Options

Get your price

Your dimensioned licenceEnter your asset base and email: your detailed estimate appears here, right away.
  • Instant estimate
  • Unlimited users and sites
  • No commitment

Your estimate

…

First year…
Following years…
Request a demo

All prices excluding tax. This estimate is indicative: the binding price is the one on the signed quote. Unlimited users and sites, updates included.

Trust & data

Your data stays with you.

Integrity Loop runs locally. Your reports and your database never leave your infrastructure.

100% local processing

The database and reports stay on your workstation or network, never in the cloud.

No data on the internet

No inspection is sent online. The sovereign AI runs on your own machine.

Automatic backups

Timestamped backups, with one-click reversible deletion and restore.

Full traceability

Every value stays linked to its original report, from the figure to its evidence.

FAQ

Everything about Integrity Loop.

Does Integrity Loop replace my inspection body?

No. Integrity Loop makes use of the reports produced by your inspection bodies (non-destructive testing). It does not carry out the inspection: it structures it and tracks it over time.

Which report formats are supported?

The engine works with adapters: one report format equals one adapter calibrated on real documents. New bodies are added over time. An unsupported format is archived and flagged, never interpreted at random.

Does the data go to the cloud?

No. The database and the reports stay local on the workstation, with automatic timestamped backups. Deleting a report is reversible through restore.

Can one item of equipment inspected by several providers be tracked?

Yes. Several reports, from several bodies and formats, can feed the same equipment. Identity matching is done in a validated way, never guessed.

Is Integrity Loop an alternative to an EAM such as IBM Maximo?

Integrity Loop turns inspection data into asset-integrity tracking, something asset-management suites do not do. It is a standalone software that coexists with an EAM already in place.

On which equipment is it most used?

Stainless steel storage vessels, cyclones, drying towers and bag filters, in the food, pharmaceutical and medical industries.

Does Integrity Loop do predictive maintenance?

Yes, from your real data. By tracking how defects evolve from one inspection to the next (nature, severity, location), it highlights the equipment that is degrading and helps schedule repairs before production stops. Every alert is based on your reports.

What is asset integrity?

The ability of a piece of equipment to operate safely and at the expected performance throughout its life. Managing it means tracking the real condition of each asset over time, from inspections.

What is NDT (non-destructive testing)?

A set of techniques (ultrasonics, dye penetrant, radiography, etc.) that assess the condition of equipment without damaging it. Each test produces a report that Integrity Loop structures and uses.

What are API 510, 570 and 653?

Reference inspection codes: API 510 for pressure vessels, API 570 for piping, API 653 for storage tanks. Integrity Loop structures findings in line with these frameworks.

What is RBI (risk-based inspection)?

An approach that prioritises inspections according to the risk of each item of equipment. Integrity Loop feeds it by making the condition and evolution of each asset visible.

Do you need an internet connection?

No. Integrity Loop installs and runs locally, on your workstation or your network. No inspection data goes to the cloud.

How long does it take to get started?

Importing and reading a first batch of reports is immediate. A new format needs an adapter, calibrated on your real documents.

Can several sites be tracked?

Yes. The dashboard can be viewed by group then by site, with indicators computed over the chosen scope.

How is the data secured?

Local database off the cloud, automatic timestamped backups, one-click deletion and restore. Your reports stay with you.

Does the AI invent data?

No. It extracts what is written in the report. Missing data is flagged as such, never guessed.

Can the data be exported?

Yes. The audit file for an item of equipment or a site can be exported, and the data is available as CSV.

In which sectors is Integrity Loop used?

Food, pharmaceutical and medical: sectors where equipment integrity and traceability are critical.

Does Integrity Loop carry out the inspection itself?

No. Your bodies carry out the tests. Integrity Loop structures the data and tracks it over time.

How do I request a demonstration?

Just ask: we will present Integrity Loop and answer your questions. Contact us.

Piling up reports without a consolidated view of your asset base?

See Integrity Loop in real conditions, and how it turns hundreds of inspections into a clear, steerable view of your equipment.

Request a demo

Integrity Loop is designed and published in France by Assets 4.0. Founder: the Assets 4.0 team · Published on , updated on · Write to us

Solutions

Explore Integrity Loop by category.

AIM / AIMS

Asset integrity management

Assess and steer the integrity of your equipment from your inspection reports.

 IDMS

Inspection data management

Turn the findings inside reports into an actionable, per-asset condition history.

 Reports

Inspection report management

Centralize scattered PDFs and link them to the right equipment, ready to exploit.